Posts

#02: Repair previous damage 1

#02: Repair previous damage 1

Dents, scratches, and rust—the damage is assessed and repaired.


EPISODE
2 of 12

DIFFICULTY
Medium

TIME REQUIRED
1-2 days

Video Tutorial

Recommended SET

Filler & Sanding SET

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Work Steps:

1

Inventory

Carefully inspect all parts and document any damage. Which parts can be repaired and which need to be replaced?

2

Treat rust

Rust deposits are removed with a wire brush and sandpaper. Rust converter stops corrosion.

3

Push out dents

Smaller dents are carefully pressed out or filled with tin/filler.

4

Apply filler

Use a fine filler to level out any unevenness. Apply thinly, allow to dry thoroughly, then sand smooth.

The Challenge

After dismantling, the true extent of the damage becomes apparent: dents in the tank, scratches on the side covers, rust spots on the frame.

Now it’s time for a thorough damage assessment and systematic repair of all previous damage.

Pro Tip

It is preferable to apply several thin layers of filler rather than one thick layer! Always allow each layer to dry thoroughly and sand between coats.

Spot Repair – Partial Paint Repair

▶️ Spot Repair – Partial Paint Repair

Professionally repair small paint damage without complete repainting

▶️
Difficulty
Medium
⏱️
Time
2-4 Hours
▶️
Cost
€50-100
▶️
Savings
€300-600 vs. Body Shop

Video Tutorial

▶️ Matching Product for This Video

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The Problem

Larger scratches, parking damage, or small dents with paint damage require more than just a touch-up pen. The damaged area must be prepared and repaired with spray paint.

With Spot Repair, only the damaged area is painted – not the entire part. This saves time and money!

Here’s How:

1

Preparation

Thoroughly clean the damaged area with silicone remover. Remove loose paint and sand the edges with 800 grit sandpaper.

2

Priming

For areas down to bare metal: First apply rust protection primer, then filler. Let it dry well and sand.

3

Masking

Generously mask off the surrounding area. Use masking film and painter’s tape. The transitions should be able to blend softly.

4

Spraying Base Coat

Apply the base coat in 2-3 thin layers. Let it flash off for 5-10 minutes between coats. Spray distance approx. 20-25 cm.

⚠️ Warning

Don’t apply too thick! Better multiple thin coats than risking runs. With metallic paints, pay attention to consistent spray distance!

▶️ Pro Tip

Work in a dust-free environment at 15-25°C temperature. Avoid direct sunlight! Best to work in the garage with the door open.

5

Applying Clear Coat

After 20-30 minutes of flash-off time, apply 2K clear coat in 2-3 layers. The clear coat provides gloss and protection.

6

Finishing

After 24h drying time, you can polish out any dust inclusions with 2000 grit sandpaper (wet) and polishing compound.

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